Established in 2015, SWT is affiliated to Dawn Group, one of the top 500 private enterprises in China.
It is committed to the design and development of high-end bi-component nonwoven equipment and nonwoven materials. And it is the only nonwovens manufacturer in the world that possesses nonwovens equipment design and production, product formula and product application research and development. It independently developed China's first parallel bi-component nonwoven production line and put it into production.
According to their structures, the advanced nonwoven fabrics developed by Dawn-SWT can be divided into Parallel Bi-Component Aqua Cotton Nonwovens and Sheath-Core Bi-Component New Silky Nonwovens.
1. Parallel Bi-component Aqua Cotton Series Nonwovens
Due to the different melt index, shrinkage rate and process formula of the bi-component PP, the product is more cost-effective, highly fluffy, highly breathable, ultra-soft, non-friction and irritating, more skin-friendly and more breathable when compared with traditional super-soft spunbond non-woven fabrics.
Performance comparison between Parallel Bi-Component Aqua Cotton Nonwovens and Traditional Spunbond Nonwovens or Hot-Air Nonwovens:
Item |
Spunbonded Super Soft Nonwoven(Traditional) |
New Aqua Cotton Nonwoven(Dawn-SWT) |
Hot Air Nonwoven(Traditional) |
3D Aqua Cotton Nonwoven(Dawn-SWT) |
Hand Feeling |
⭐
|
⭐⭐ |
⭐⭐⭐ |
⭐⭐⭐ |
Fluffy
|
⭐
|
⭐⭐ |
⭐⭐⭐ |
⭐⭐⭐ |
Breaking Strength |
⭐⭐⭐
|
⭐⭐⭐ |
⭐⭐ |
⭐⭐ |
Skin-friendly |
⭐⭐ |
⭐⭐⭐ |
⭐⭐ |
⭐⭐⭐ |
Abrasion Resistance |
⭐⭐⭐ |
⭐⭐⭐ |
⭐⭐ |
⭐⭐ |
Breathability |
⭐⭐ |
⭐⭐ |
⭐⭐⭐ |
⭐⭐⭐ |
Cost |
⭐⭐⭐ |
⭐⭐⭐ |
⭐ |
⭐⭐ |
Note: ⭐ Good ⭐⭐Better ⭐⭐⭐Best
① New Aqua Cotton Nonwovens
Feature: Uniform fabric surface, large spiral curled fibers, high fluffy advantage, high breathability, super softness, and excellent cotton texture
Application: Baby diapers, pull-ups, women's menstrual pants: waistline, bottom film
Cross-sectional view of paralel bi-component fiber:
② 3D Aqua Cotton Nonwoven
In order to promptly dissipate the hot and humid moisture generated inside the baby when wearing diapers, microfiber hot-air nonwoven fabric technology is used on the market. It can provide better breathability, and effectively relieve the stuffy and humid environment of the baby's butt, greatly reducing the possibility of red butt. At the same time, the bottom film is softer and more friendly to baby's skin. Currently, the hot-air nonwoven fabrics on the market are relatively high-end, but they are carded and laid with short fibers. There are fiber heads, which can easily cause friction and irritation. Dawn-SWT has successfully developed 3D aqua cotton to address this pain point, which not only achieves the feel and texture of hot-air nonwoven fabrics, but also solves the friction and irritation due to its continuous filaments.
Feature: Small spiral curled fiber, super fluffiness, more breathability, silky feel, not easy to fuzz, fuller skin-friendly softness, "zero" irritation.
Application: Baby diapers, pull-ups, women's menstrual pants: waistline, bottom film
Status of 3D aqua cotton fiber: (the fiber is large and spirally curled, making the products more fluffy and soft)
2. Sheath-core Bi-component product -Silky Soft Nonwovens
After the development of microfiber hot-air nonwoven fabrics, the processing difficulty of downstream finished diaper products has increased. Dawn-SWT has developed the "New Silky" Sheath-core nonwoven fabric to use with hot-air nonwoven fabrics for the inner waistline to improve the bonding stability of the finished products, ensure the production speed and reduce the cost of downstream hot-air outer waistline manufacturer.
Application: baby diapers, pull-up pants, women's menstrual pants: inner waist (used with hot air non-woven fabrics)
Cross-sectional view of Sheath-core bicomponent fiber: